Ribbon Blender Manufacturer in Ahmedabad

Ribbon Blender Manufacturer In Ahmedabad

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Working Principle of Ribbon Blender:

Ribbon Blender (also named ribbon mixer) is a basic industrial mixing machine. They consist, basically, of a trough-shaped shell (usually 2 to 3 times longer than it is wide) with a semicircular bottom, fitted with a horizontal longitudinal shaft on which are mounted arms supporting a combination of ribbon blades, paddles or helical screws set at a fairly close clearance to the semicircular mixer body so that no layer of material remains on the bottom of the ribbon mixer. The most effective design of ribbon layout is the double spiral in which the outer ribbon moves the product in one direction and the inner ribbon moves it in the opposite direction.

The ribbons rotate and move materials both radially and laterally to insure thorough blends in short cycle times. Ribbon agitators are used for blends that will be between 40 and 70% of the rated capacity of ribbon blender.
Ribbon_mixer_principle

Ribbon Blender Specification

ModelNominal VolumeMixing VolumeSpeed(RPM)Motor Power
ABFRB-0.1m³100L40L-60L763KW(4HP)
ABFRB-0.3m³300L120L-180L664KW(5.5HP)
ABFRB-0.5m³500L200L-300L665.5KW(7.5HP)
ABFRB-1m³1000L400L-600L4111KW(15HP)
ABFRB-2m³2000L800L-1200L4118.5KW(25HP)
ABFRB-3m³3000L1200L-1800L3322KW(30HP)
ABFRB-4m³4000L1600L-2400L3322KW(30HP)
ABFRB-5m³5000L2000L-3000L2630KW(41HP)
ABFRB-6m³6000L2400L-3600L2637KW(50HP)
ABFRB-8m³8000L3200L-4800L2645KW(61HP
ABFRB-10m³10000L4000L-6000L2055KW(75HP)
ABFRB-12m³12000L4800L-7200L2055KW(75HP)
ABFRB-15m³15000L6000L-9000L1775KW(102HP)
ABFRB-20m³20000L8000L-12000L1775KW(102HP)

Advantages of Horizontal Ribbon Blender

 

  • Mild mixing which will not break the physical size of material
  • More loading factor:ribbon blender’s working volume is between 40%-70% of the total nominal volume, but generally speaking, 60% is maximum loading ratio of ribbon blender when mix heavy bulk density material
  • Easy Cleaning: usually, the opening at ribbon blender’s top cover is very large to touch into the inner surface for cleaning purpose.
  • Easy Maintenance: the structure of ribbon blender is very simple, easy to dismantle and maintenance
  • Low Power Energy

Standard Features of Ribbon Blender

  • Capacity range from 100-30000L
    1000L Ribbon Mixer
  • Mild Steel/Stainless Steel construction
  • Flange connection ribbon shaft or Thru ribbon shaft
  • Normal Temperature and Pressure inside ribbon blender
  • Gland Packing Seal + Air Purge Seal
  • Pneumatic Operated Outlet Valve

Special Features of Ribbon Blender

Abster™ Equipment has been a ribbon blender manufacture since 1991, decades years’ experience and constant improving technology makes ribbon blender stand out with below special features.

  • Vacuum/Pressure inside ribbon blender
    Dimple Jacket Ribbon Blender
  • Heating/Cooling Jacket for ribbon blender
  • Spraying Nozzle for liquid
  • Heavy-duty drive unit
  • Various Outlet Valve depend on customer’s process requirement
  • Explosion-proof for electricity
  • Electrical Control Panel system
  • GMP manufacturing
  • Teflon Coating for material contact part
  • Other Special Customize Design

Application of Ribbon Blender

The ribbon blender’s versatility for blending solids combined with it’s ability to perform heating, cooling, coating, and other processes make it a very popular mixer.

 

  • Baby food
  • Milk powder
  • Bakery premixes
  • Salt
  • Dried food products
  • Animal feed
  • Plastic resins
  • Plastic powders
  • Carbon black
  • Polyethylene
  • Polymer additives
  • Chemicals
  • PVC compounding
  • Cleaning compounds
  • Talcum powders
  • Laundry detergents

 

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